Turnkey Process
Engineering Systems

We specialise in the turnkey design, fabrication and installation of customised process skid systems

Turnkey Process
Engineering Systems

We specialise in the turnkey design, fabrication and installation of customised process skid systems

Turnkey Process Engineering Systems

Core
Capabilities

The Flow Technology Process Engineering team specialise in the turnkey design, fabrication and installation of customised process skid systems for the Biotechnology, Pharmaceutical, Distillery, Food, Beverage and Dairy industries.

The team have designed and produced a variety of projects from Clean-In-Place, Temperature Control, Purified Water, Water For Injection distribution, Point Of Use to more complex process modules such as Filtration (Depth, UF/DF, Nano, Tangential Flow, Harvest, Viral), Chromatography and HTST for the Biotechnology sector. We provide a full range of conventional stainless steel, hybrid stainless steel and single use solutions across these upstream and downstream biotechnology processes.

Our multi-sectoral process expertise and highly experienced engineering and craft teams enable us to work closely with our clients ensuring that the solution we provide is a ‘right first time’ solution to meet their needs at the highest quality standard. Our reputation for process expertise and delivery reliability has led us to working with 8 of the world’s top 10 Bio-Pharmaceutical companies, the world’s 2nd largest soft drinks company, and 3 of the world’s largest alcoholic beverage producers.

8/10

World’s Largest
Bio Pharma
Companies

Top 2

World’s Largest
Soft Drinks
Companies

3/4

World’s Top
Alcoholic Beverage
Producers

No.1

Largest Irish
Whiskey
Distillery

Clean-in-Place (CIP)
Filtration (TFF/UFDF, Viral, Harvest, Depth, Nano)
Chromatography
WFI & PW Distribution & Point-of-Use (POU)
Transfer & Utility Panels
Temperature Control Units (TCUs)
In Line Dilution & Conditioning
Single Use
Waste Inactivation & Treatment
Membrane Filtration Systems (Dairy & Beverage Applications)
Acid & Rennet Casein Systems
Separation: Centrifuge & Decanters
Product Routing & Valve Matrices
Production Pasteurisation, Heating & Cooling
Powder & Liquid Blending (Including high-shear mixing)
Fermentation Yield & Duration Optimisation
Drum Unloading Systems
Nitrogen & Ozone Systems
Chemical Dosing, Control & Storage Systems
Custom Fabrications (Trolleys, Driptrays, Hangars, etc)

Biotech

Case Study

Project Facts:

€500m+ Investment

Multi-Product Cell Culture Biologics Manufacturing Facility

Flow Technology Scope:

Design, fabrication, testing and commissioning of 21 process skid systems:

WFI Distribution Systems & POUs
Chromatography Liquid Handling Systems
Pre-viral UF/DF
Harvest Product Heating and Temperature Control Units
Caustic Inline Dilution
Buffer Ring Manifolds

Completed: 2016

Beverage

Case Study

Project Facts:

No.2 Largest Soft Drinks Company

15+ years on site

30+ projects a year

Site Services & Equipment Supply:

Fulltime team of craftsmen on-site to support expansion, equipment installation, repair, replacement and shutdowns. Supported by off-site fabrication.

Main supplier of specialist process equipment: Pumps, valves, agitation & mixing, cleaning equipment, heat exchangers & consumables.

Turnkey Process System Delivery:

Design, build, install & commissioning of:

Powder/liquid ingredient blending
Drum unloading
Homogenisation
Valve matrices including product routing
CIP systems & optimisation
Product heating & cooling
Nitrogen blanketing systems
Treated water distribution systems
Filling machine integration
ATEX-rated systems

Casein Plant

Case Study

Project Facts:

€30m Investment
Extension of Casein plant to twice capacity.
1,200 kg/hr of Casein Production.
Site produces SMP, whey powder products, casein and caseinate products and butter

Flow Technology Scope:

Design, fabricate and commission the new casein plant process equipment, including:

Acid casein coagulation system. Dewheying & dewatering decanters. Casein plant CIP distribution

Completed: 2020

Turnkey Process
Engineering Systems

Turnkey Process
Engineering Systems